Process Engineer (Mechanical / Prototype Assembly)

About the Role

Core Focus: Developing, implementing, and refining mechanical assembly processes and documentation for prototype UAV systems.
Key Scope: Cross-functional collaboration with design engineers, production technicians, and R&D teams to optimize product manufacturability and assembly workflows.

SPE “Athlon Avia”, a full-cycle Ukrainian research and production enterprise developing advanced UAV technologies, is seeking a skilled Process Engineer (Mechanical / Prototype Assembly) to oversee process planning, assembly routing, and manufacturing documentation for experimental prototypes as our enterprise grows.

Key Responsibilities

Process Planning & Implementation: Develop and deploy manufacturing and assembly workflows for new experimental units and UAV platforms.
CAD & DFM Analysis: Analyze 3D CAD models and formulate engineering proposals and reports for the design department to improve manufacturability.
Assembly Sequence Optimization: Plan assembly sequences, sub-assembly structures, and select optimal mechanical joining and fastening techniques.
Quality Assurance: Supervise inline assembly operations to ensure compliance with engineering specifications, tolerances, and quality standards.
Tooling & Equipment Selection: Identify and specify assembly equipment, power tools, torque-controlled drivers, and customized assembly workstations.
Jigs & Fixture Design: Plan requirements for custom jigs, assembly fixtures, and holding devices.
Technological Documentation: Draft assembly routing sheets, standard operating procedures (SOPs), fastening sequence diagrams, and torque specifications.
Time Study & Labor Norming: Perform initial time studies and establish labor norms for assembly operations during early-stage prototype builds.
Document Management & ECN Updates: Audit, verify, and update technological documentation following Engineering Change Notices (ECNs).
Cross-Functional Feedback Loop: Provide direct feedback to design and process engineers regarding assembly challenges, recommending structural improvements for better ergonomics and ease of assembly.

Candidate Qualifications & Required Experience

Candidate Profile:

Education: Bachelor’s or Master’s degree in Mechanical Engineering, Manufacturing Engineering, or a related technical discipline.
Multidisciplinary Knowledge: Solid understanding of manufacturing, mechanical assembly, structural composites, and electronics integration.
Process Documentation: Hands-on experience drafting process routes, work instructions, and assembly documentation.
Technical Standards: Good knowledge of engineering drawing standards, tolerances, fits, and hardware specifications.
Software Proficiency: Practical experience with SolidWorks, MS Excel, and Google Docs.
Key Traits: Strong analytical skills, attention to detail, structured mindset, and an ability to collaborate seamlessly with production floor teams and R&D engineers.

Required Experience:

1+ years of experience as a Process Engineer, Manufacturing Engineer, or Mechanical Engineer.
Direct experience with manufacturing processes or mechanical assembly of complex technical hardware.
Nice to Have: Prior experience in MilTech, Aerospace, Aviation, Robotics, or Advanced Hardware Manufacturing industries.

What We Offer

Formal Employment & Full Social Package: Official employment from Day 1 in compliance with Ukrainian labor legislation, including paid annual leave, sick leave, and full social security protection.
Competitive Compensation: Transparent salary review framework aligned with market dynamics to ensure fair, competitive pay.
Career Growth & Advancement: Clear opportunities for horizontal and vertical professional progression within a long-term corporate partnership.
Cutting-Edge Tech Environment: Work on advanced defense technologies in a high-impact, rapidly expanding industry.
100% Covered Medical Insurance: Comprehensive health insurance prioritizing employee physical and mental well-being.
100% Covered English Language Classes: Corporate language courses to continuously improve or maintain your English proficiency.
Military Reservation (Deferment): Official deferment processing initiated starting from your first day of employment.
Comfortable On-Site Workspace: Well-equipped office space with a dedicated shelter, located within comfortable walking distance from a subway station.