Process Engineer (Service & Prototype Assembly)

About the Role

• Core Focus: Developing, implementing, and refining technological processes and documentation for prototype assembly and service operations.
• Key Scope: Cross-functional collaboration with R&D, mechanical design, and production teams to optimize product manufacturability.

Join the leader in Ukrainian unmanned aviation!

SPE “Athlon Avia”, a full-cycle Ukrainian research and production enterprise developing advanced UAV technologies, is seeking a skilled Process Engineer (Service & Prototype Assembly) to oversee the development of assembly documentation for experimental prototypes and service operations as our production capabilities scale.

Core Responsibilities

• Process Development: Design and implement technological assembly processes for new engineering projects and prototype units.
• CAD Analysis & DFM Feedback: Analyze 3D CAD models and prepare engineering reports with Design for Manufacturability (DFM) recommendations for the design department.
• Assembly Process Planning: Sequence component and sub-assembly workflows, determining optimal joining, fastening, and bonding techniques.
• Quality Control: Supervise assembly stages to ensure sub-assemblies and final products conform to engineering specifications and tolerance standards.
• Tooling & Equipment Selection: Identify and select assembly tooling, torque equipment, fixtures, and specialized assembly benches.
• Jigs & Fixture Planning: Plan, specify, and request custom assembly jigs and auxiliary fixtures.
• Process Documentation: Draft technological routing sheets, standard operating procedures (SOPs), assembly flowcharts, fastening sequences, and torque specifications.
• Labor Time Norming: Perform preliminary time-motion studies and labor norming during the assembly of initial experimental prototypes.
• Documentation Maintenance: Review, update, and audit technical documentation following engineering design changes (ECNs).
• Feedback Loop & Engineering Revisions: Provide direct feedback to design engineers regarding assembly bottlenecks; actively participate in design modifications to improve assembly ergonomics and serviceability.

Candidate Qualifications & Experience

Candidate Requirements:

• Education: Bachelor’s or Master’s degree in Engineering or a related technical discipline.
• Multidisciplinary Understanding: Strong grasp of manufacturing processes across mechanics, assembly, composite materials, and electronics integration.
• Process Documentation: Proven experience creating technological routing sheets, assembly processes, and manufacturing instructions.
• Technical Standards: Solid knowledge of engineering drawing standards, GD&T, fit, and tolerance limits.
• Software Proficiency: Hands-on experience with SolidWorks, MS Excel, and Google Docs.
• Key Traits: Analytical mindset, attention to detail, structured workflow, and ability to work in close alignment with production floor technicians and design engineers.

Experience Level:

• 1+ years of experience as a Process Engineer / Manufacturing Engineer.
• Practical background in manufacturing environments, electro-mechanical assembly, or hardware integration.
• Nice to Have: Prior experience in MilTech, Aerospace, Aviation, Robotics, or Advanced Manufacturingsectors.

What We Offer

• Formal Employment & Full Social Package: Official employment from Day 1 in compliance with Ukrainian labor laws, including paid annual leave, sick leave, and full social security protection.
• Competitive Compensation: Transparent salary review framework aligned with market dynamics to ensure fair, competitive pay.
• Career Growth & Advancement: Clear opportunities for vertical and horizontal professional development within a long-term corporate partnership.
• Cutting-Edge Tech Environment: Work on advanced, high-impact defense technologies in a dynamic sector.
• 100% Covered Medical Insurance: Comprehensive health insurance prioritizing employee physical and mental well-being.
• 100% Covered English Language Classes: Corporate language training to maintain or upgrade your English proficiency.
• Military Reservation (Deferment): Official deferment processing initiated starting from your first day of employment.
• Comfortable On-Site Workspace: Well-equipped office space with a dedicated shelter, located within comfortable walking distance from a subway station.